PRO - V 1800 PLC OTOMATİK
|* Yan Kesim ( X ) Kesme kursu 3450 mm.
* Yan Kesim ( Y ) Kesme Kursu 1750 mm
* Testere Çapı 350-400-450 mm.
* Testere motoru 1500/3000 9.3 / kw
* Vagon hareket / otomatik / manuel
* Vagon ölcüleri 2500 x 1450 mm.
* Asağı yukarı hareket motoru 0,75 kv
* İleri geri hareket motoru 0,75 kv
* Gerekli Su Debisi 8 Lt./Dak.
|* Dönme açısı 0 - 90 derece dönerli
* 45 Derece açısı 0 - 45 derece dönerli Redüktör Volan
* Makina uzunluğu - 6000 mm.
* Makina genisiği 2500 mm.
* Makina yüksekliği 2500 mm.
* Yaklasık ağırlık - 3000 kg.
* Toplam Gerekli Güç 12 KW
Çelik şase üzerine monte edilmiş makine, kapalı ve yağ hazneli ray sistemine sahip hız kontrol ve ile verilen ölçüleri istenilen kesim hızında hassas kesim yapar.
Testere hızı ve araba hızı kesim yönünde istenilen kesim hızında, kesim çıkışında ise sabit yüksek hızda çıkış yapar
Vagonlu Yan Kesme Makine Üzerinde Tamamen Çelik Kullanılmıstır , Paslanmayı Önleyici Epoksi Boya Takviyesi, Özel Transmisyon Ray Sistemi Kapalı Kızak Sudan Arındırılmiş Koruyucu Muhafazalar İle Desteklenmiştir.
Makinemiz Kesim 90 derece ve 45 derece Redüktör Yardımı İle Çalişmaktadır
Makinamızın Uzerinde Yassı Su Geçirmez Motor Kullanılmıstır Kafa Kesim Yukarı Aşağı İç Kovan Sistemi Köprü Kesme Makinalarında Kullanılan Hassas Kesim Sağlaması İçin Özel Malzemeler Kullanılarak Kayıcı Kaplin Görevi Görmektedir.
Vagonlu Yan Kesme Makinamız Hem Kafa Kesme Ebatlama Hem Yan Ebatlama Olarak Tasarlanmiştir.
Makinamız Kafa dönüşü dairesel hareketi ( C ekseni ) Manuel'dir
Makinamız 45 Derece hareketi Redüktörlu Manuel'dir
Makinamız Kızak Harekeri ( Y ekseni ) OTOMATİK /Manuel 'dir
Makinamız VAGON Harekeri ( X ekseni ) OTOMATİK /Manuel 'dir
Hem Manuel Hem Otomatik Kullanılabilir.
Kafa Sistemi 0 , ile 90 derece Kesim Yaparak 45 Derece Sabitlenmektedir
Makine Tamamen Çelik NPL-U İmal Edilmiştir
Redüktör Yardımı İle Hiz Kontrollu Otomatik Kesim Sağlamaktadır.
………. STANDART AUTOMATIC SIDE CUTTING MACHINE ………
* Side Cutting ( X axis ) Cutting Depth 3400 mm.
* Side Cutting ( Y axis ) Cutting Depth 1450 mm
* Diameter of Saw 350-400-450 mm.
* Saw Motor Power 1500/3000 9.3 / kw
* Carriage Wagon Move / Automatic / manuel
* Dimensions of Wagon 2900 x 1450 mm.
* Motor Power of up/down Move 0,75 kw
* Motor Power of back/forward Move 0,75 kw
* Needed Water Flow 8 Litres / minute
* Angle of Rotation 0 - 90 degrees rotating
* Angle of 45 Degrees 0 - 45 degrees rotating Gearbox Volant
* Machine Length - 6000 mm.
* Machine Width - 2200 mm.
* Machine Height - 2500 mm.
* Weight (nearly) - 2500 kg.
* Total Needed Power 12 KW
Mounted on a steel chassis, machine has a closed railing with lubrication system. Makes accurate and sensitive cutting works of given dimensions, by using both moving speed control and cutting speed control.
Desired dimensions of the stone are valued to the analog screen and machine is taken to the mode of Cutting Dimensions. Crank of saw moves down and the carriage wagon moves automatically, starts to cut stone. When the carriage comes out from the stone, saw automatically moves to upwards. Carriage wagon comes to the starting point again. Tower motor counts to the required value and saw crank comes downwards again and starts to cut again. Cutting work keeps repeating like this way till the ending point.
In cutting direction, main saw cutting speed and carriage wagon speed can be adjusted to desired value. At the end of cutting point speed is steady to fast move.
Our side cutting machine is built on totaly steel construction. Anti-rust epoxi paint reinforcements, special transmission closed railing system is strengthened wit waterproof coverings.
Cutting system works with the help of 90 degrees and 45 degrees gearboxes.
Flat watertight motor models are used on our machine. Head movements are accurate and sensitive for quality of cutting works
Our side cutting machine is designed for both side cutting works and side trimming.
Rotation move of main head of the machine ( C axis ) is manual.
45 Degrees Move is manual by gearbox.
Sliding ways Moves ( Y axis ) automatic and manual.
Carriage wagon Moves ( X axis ) automatic and manual.
Can be operated both automatically and manually.
Head system makes cutting 0 – 90 degrees, steady at 45 degrees.
With the help of gearboxes speed controlled, machine makes cutting works automatically.
Information about the materials that used on the machine
Electric Motors : Gearboxes
* Motored gearbox for Sliding Ways (Gearbox 0,75 gamak motored gearbox)
* Motored gearbox for Piston Sliding (Gearbox 0,75 gama motored gearbox)
* Motored gearbox for carriage wagon moves (Gearbox 0,75 inter motored gearbox)
* Gearbox for 45 degrees cutting moves (Volant/Gearbox)
* Flat watertight Motor for marble and granite cutting works ( 9,3 kw 1500 / 3000 dual rounded köylüm motor)
Movement / Walking Systems:
* 0,5’’ steel sprocket mechanism for carriage wagon movement
* Head cutting movement system with the help of trapeze.
* Cable carrying systems are applied on functionality of sliding ways movement.
* Carriage wagon Closed sliding way walking equipment is provided with transmission crank.
Steel Construction of the Machine
*Side cutting machine is steel monoblocked and massive.
* Chassis is built up on material of 320 NPLU.
* Carriage wagon is designed from material of 80 X 20.
* Carriage awagon also has a steel chassis and processed on CNC machinery for 6 axises.
* Back tower is built from 10 mm massive sheet metal, designed to reduce the vibration of the machine.
* Upper sliding ways are processed on CNC machinery from 10 mm massive sheet metal with 8 mm between grid.
* Wagon parts , wagon wheels are founded from şifero gg50 alloy for resistance of wear.
* Piston System is massive steel thick pipe.
* All head cutting group parts are cleared on milling machine.
* Head group parts are covered with anti-corrosion and rust components.
……..……..THE OPERATING PROCEDURE OF THE MACINE………………
- The periodic maintenance of the machine has to be done daily, weekly and yearly.
- Lubrication of critical parts of the machine has to be done regularly. ( like hubs of the pressure wheels, sliding ways, motor lubricating pump, etc…)
- In case of any problems resulting from any weak or none maintenance, buyer firm pays for repairing and fixing expenses.
- Our company provides technical support as soon as possible depending on the conditions.
- In case of any faults depending on user or wrong operating, any intervention will be executed after an expert examination on the machine.
- It is under warranty in period of 1 years.
- It is buyers duty to supply cutting saws on the machine.
- Consumable parts of the machine are not included to the warranty. (like cutting saws)
- Accomodation and transportation expences of installation crew, belongs to buyer firm.
…..….THE ACTS THAT YOUR SIDE HAVE TO DO ON STAGE OF INSTALLATION…...
- To supply 13 kw electricity to near the fuse panel of the machine, an electrician is needed on setting up for cable connections.
- To supply water plumbing near machine.
- It is needed to supply the cutting saws on the installation.
- The place needed for machine install : 7000 mm X 3000 mm X 2500 mm (height)
- One tin of machine oil (number 30) , one tin of Grease oil.